RayDyLyo® Pharmaceutical Packaging
RayDyLyo® is the new all-plastic push-fit cap for closing vials of injectable drugs. Unlike alternative to the aluminum crimp cap, RayDyLyo® makes it possible to pre-assemble the stopper in the cap and simplify the production process. It allows pharmaceutical companies to accelerate the time to market of new drugs.
An ingenious system for new molecules
RayDyLyo® is the capping solution suited to the economic, technological and organizational challenges of the industrial plant of the future.
The RayDyLyo® range simplifies production processes and meets the need for flexibility of manufacturers of new molecules (cell therapies, biosimilars, oncology, monoclonal antibodies), from the development phase to mass production.
A new standard for vial capping
In response to regulatory changes, particularly in aseptic filling (Appendix 1 GMP), RayDyLyo® eliminates crimping for both liquid and lyophilized forms.
It is available in 13 and 20 mm diameters to suit different vial sizes.
Two versions are available: CTO (central tear-off) for injectable products and TTO (total tear-off, under development), for mixing and reconstitution of products.
- Suitable for ISO 8362-2 rubber stoppers, pre-validated by the customer
- Stoppers are pre-assembled automatically in the RayDyLyo® cap
- - 100% camera in process control
- - 100% control of stopper insertion
- Different packaging options: in standard bags, RTP type bags and nests
- Delivered sterile (RTU) or ready-to-sterilize (RTS)
- Compatible with gamma and steam sterilization
Anti-counterfeiting solution
- Patented solution
- Tamper evident features
- Colored flip cap cannot be re-installed
- Printing and labelling possible on cap body
True marketing differentiator
- 11 standard colors for the flip cap
- Ergonomic design
- Easy flip cap removal
- No risk of jagged metal edges damaging gloves
Compatibilty CTO 13
- Vials ISO 8362-1
- Lyo stopper ISO 8362-5
- Serum stopper ISO 8362-2
- Gamma sterilization
- Steam sterilization
Compatibilty CTO 20
- Vials ISO 8362-1
- Lyo stopper ISO 8362-5
- Serum stopper ISO 8362-2
- Gamma sterilization
- Steam sterilization
ARaymondlife has developed the essential accessory for drug reconstitution, the vial adapter, one for each RayDyLyo diameter.
RayDyLyo is available in different packaging configurations
Different packaging options
| Bulk packaging (pieces/bag) | 13 mm | 20 mm |
|---|---|---|
 Small bag | 2 x 400 = 800 | 2 x 200 = 400 |
 Big bag | 2000 | 1000 |
 RTP bag | 3200 | 1600 |
| Nested caps (pieces/nest) | 13 mm | 20 mm |
|---|---|---|
 For 2R/4R vials | 100 | - |
 For 6R/15R vials | - | 48 |
 For 6R/15R vials | - | 25 |
 For 50R vials | - | 16 |
Added value of the solution
Vision BioPharma 
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